choose proper wire copper diameter

Ground loops are the most common cause of AC line frequency hum in sound systems. Ground loop problems can be corrected and avoided. Also other electrical wiring related topics can be discussed here.

choose proper wire copper diameter

Postby mikefromitaly on Thu Feb 12, 2009 10:57 pm

Hello people


long time away from there.
Special greeting to TOMI for all your help in past.

I would like to ask a question i hope you can help me.

I have a power of 380volts 25KW

i have to choose "right diameter-size pvc copper wire" to link this power after 25 meters to my machine.

I read something but i am so confused.(need to consider fall of tension,too ..ecc)

I would be helpful to get a formula to choose right diameter copper wire for proper voltage,watt,lenght of wire and know maximux fall or tension.

I hope you can help me.

If my question isnt clear please ask .

ciao

mikefromitaly
mikefromitaly
 
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Joined: Wed Dec 15, 2004 4:31 pm

Re: choose proper wire copper diameter

Postby Tomi Engdahl on Tue Feb 17, 2009 2:34 pm

Here are some probable useful web pages on cable selection:

Wire Gauge and Current Limits
http://www.powerstream.com/Wire_Size.htm

Cable Calculator
http://www.epanorama.net/index.php?index=calc_cable


The idea is that you first select the cable size according to the Current Limits for different cable thickness.
This is the smallest size cable you can use. You are free to use thicker if other things need that (that particular thickness not easily available, too much voltage drop on your application, maybe mechanical strength considerations on very thin wires etc..)

Then with the selected cable size you plan to use do the calculation for voltage drop you get. If that value is acceptable for you application you have right cable. If the voltage drop is too high, try with the next thicker cable available and calculate if the voltage drop is now acceptable.. If not then select the next thicker one.

Then the cable for the application has been selected then the next part is to do the necessary calculations for the proper cable protection (fuzes, breakers etc..) that protects against overload and short circuits properly according to the regulations.

My advice is just general rules of thumb for cable selection. Consult your local or national electrical code or your electrician to decide what is legal! Consulting an electrician might be a good idea in every case when selecting cable sizes, because selecting a thicker than necessary cable for the application could be much more expensive than selecting the "optimal" cable + paying some money for a professional for consulting.
Tomi Engdahl
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