DMX 512 control board DMX 192 repair

DMX stands for Digital Multiplex DMX512 (Digital Multiplex) is a standard for digital communication networks that are commonly used to control stage lighting and effects. DMX can now be used to control almost anything, reflecting its popularity in theatres and venues. I have some DMX-512 controlled lights and also built some DMX-512 hardware myself.

I have used some computer controls and some very simple desks for light controlling earlier. There have been times where I have wanted to have a programmable DMX-512 desk with at least eight sliders that would not cost to much. I saw Lixada 192 Channels DMX512 Controller Console for Stage Light Party DJ Disco Operator Equipment for sale at very low price (below 30 Euros). So it looked like an attractive deal especially as this type of desk is widely sold under various brands. It might not be the best, but could be at least half-decent and useful. I looked some videos on YouTube, and based on them it looked OK.

I finally got the desk and it looked OK and buttons seemed to work.

Then I started testing using the manual and some introductory videos like this.
DMX 192 Controller Unboxing and Programming

I did lot’s of testing. The controls seems to work, but I was unable to get any of my DMX-512 equipment to work with it. It seems that there is no signal coming out of the back of the unit no matter what I did. I even measured the signal coming from the back of the unit, and did not get any consistent results, sometimes no signal at all, sometimes only from either pin 2 or 3. Not valid RS-485 signal levels. My DIY DMX signal tester did not show any useful signal. I also tested signal with multi-meter and oscilloscope.

I got money back after I posted them a video how their board does not work and it should. They did not want their crap back, so I got to keep the non-working device. Next task was to open device to see what is inside it and maybe even fix it.

The bog circuit board has all the controls and the “brains”. There is a smaller IO board that has connectors. There is four wire cable between them that carries 9V power in, 5V power, ground and transmitted data.

Here is a closer look at connectors board. It seems that the problem could be somewhere here.

Problem seems be that this board does not seem to not work.. The board is pretty simple with RS-485 line driver chip, some other components and connectors. A quick probing seems to indicate that the RS-485 driver works OK, but the signals for some reason did not get to output connector properly.

Looked what would be problem by more probing the circuit, trying to look what goes where, try to look component codes and measure passive component not clearly marked. After some probing I draw this basic idea how the DMX-512 driver output works. There seems to be some over-voltage protection components and some series resistors to connector.

Based on my fault-finding it looks like there is completely wrong resistor values compared to what they should be. Those two 200 ohm resistors will pretty much screw up the output impedance matching and cause signal to be attenuated a lot when the DMX-512 line is properly terminated with 120 ohm resistor. Those series resistors if they are used should have much lower in value to no cause issue. For example in this mutisemi application example picture those resistors are 0-10 ohms:

Finally I tried a fix with short jumper wires over those 200 ohm resistors bringing them close to 0 ohms.

After this modification I got the board to work nicely. It worked with the light I had, bot with and without DMX-512 terminator on the line. The board worked nicely with quite long cables as well (100 meters of CAT 5E UTP). So this fix made the board to work well. I think that there has been some manufacturing error on the factory that made this product so that they had put wrong value resistor to the board and for some reason the product testing did not catch this error for some reason. The potential downside of this modification is that the surge protection on the DMX-512 output might not be as effective as it was originally designed to be (small resistors between connectors and zeners will absorb surge energy more than short circuit before it hits the zener diodes and the driver chip).

On the basic tests the board seemed to work well. I have not tested all the board features. I am planning to view again some more videos on using the board to learn how to use it well:

How to Program DMX lights – SCENES CHASES & BANKS w Rockville ROCKFORCE 192

Lumin Lights 192 DMX Controller Mixer Mixing Board Light Controller

How to program DMX lights for beginners (simple lesson)

Simple DMX Programming (part 2)

How to Program a Mini Moving Head: Simple and Cheap